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147 sections
  1. ORIGINAL INSTRUCTIONS 2
  2. CONTENTS 3
  3. EC-DECLARATION OF CONFORMITY 7
  4. TÜV SÜD FUNCTIONAL SAFETY CERTIFICATE 9
  5. ABOUT THIS MANUAL 13
  6. ABOUT THE PRODUCT 14
  7. SHIPPING CONDITIONS, STORAGE, DECOMMISSION AND DISPOSAL 15
  8. VERSION HISTORY 17
  9. SAFETY CONDITIONS 21
  10. EC-DECLARATION OF CONFORMITY, WARRANTY TERMS AND QUALITY CERTIFICATES 24
  11. RECOMMENDED DOCUMENTATION 25
  12. 01| DESCRIPTION 27
  13. 1.1 Description 28
  14. 1.2 General Diagram 29
  15. 1.3 Stages of the System Configuration 30
  16. 1.4 Insulation Diagram of a Machine System 31
  17. 1.5 Environmental Conditions 32
  18. 1.6 Electrical Conditions 32
  19. 02| MAIN POWER SUPPLIES 33
  20. 2.1 Non-Regenerative Main Power Supplies 34
  21. 2.2 Regenerative Main Power Supplies 55
  22. 2.3 Regenerative Regulated Main Power Supplies 71
  23. 03| DRIVES 99
  24. 3.1 Modular Drives 100
  25. 3.2 Compact Drives 146
  26. 3.3 Turning a Drive On 184
  27. 04| AUXILIARY MODULES 187
  28. 4.1 Mains Filters 188
  29. 4.2 Chokes 191
  30. 4.3 External Braking Resistors 193
  31. 4.4 Capacitor Module. CM-1.75 198
  32. 4.5 Auxiliary Power Supply. APS-24 199
  33. 4.6 Bus Protection Module. BPM 203
  34. 05| SELECTING CRITERIA 207
  35. 5.1 Selection of the Synchronous Servomotor and its Associated Drive 207
  36. 5.2 Asynchronous Spindle Motor and Drive Selection 212
  37. 5.3 Main Power Supply Selection 218
  38. 5.4 Capacitor Module Selection Guide 228
  39. 5.5 Braking Resistor Selection Guide 229
  40. 06| POWER LINE CONNECTION 233
  41. 6.1 Mains Connection 233
  42. 6.2 Protection Fuses 235
  43. 6.3 Differential Breaker 237
  44. 6.4 Isolating Transformer or Auto-Transformer 238
  45. 6.5 Mains Filter 240
  46. 6.6 Line Inductance 241
  47. 6.7 Distribution Diagrams 242
  48. 6.8 Mains Connection Cables 246
  49. 07| CABLES AND ADAPTERS 247
  50. 7.1 Mains Connection Cable. Power Supply | Mains Connection 248
  51. 7.2 Power Cable. Motor|Drive connection 250
  52. 7.3 Motor Feedback Cables 252
  53. 7.4 Connector Adapter. CA-D1-D4 254
  54. 7.5 Direct Feedback Cable 255
  55. 7.6 Signal Cables for Control and Communications 257
  56. 7.7 RS232/RS422 BE Adapter 261
  57. 7.8 RS-232 Serial Line 262
  58. 7.9 RS-422 Serial Line 266
  59. 08| INSTALLATION 269
  60. 8.1 Location 270
  61. 8.2 Inductive Components 277
  62. 8.3 System Installation 278
  63. 8.4 Connection Between Modules 281
  64. 8.5 Power Supply Connections 297
  65. 8.6 Connection of the Control and Communications Signals 299
  66. 8.7 Check the Installation 318
  67. 09| FUNCTIONAL SAFETY 319
  68. 9.1 Main Characteristics of the Safety Functions 321
  69. 9.2 Drive Enable Input and AS1-AS2 Feedback Output 322
  70. 9.3 Fault Detection and Reaction 323
  71. 9.4 Design Requirements 325
  72. 9.5 Electrical Precautions 327
  73. 9.6 Residual Risks 328
  74. 9.7 Technical Data of the Safety Functions 329
  75. 9.8 Response Time of the Safety Functions 330
  76. 9.9 Cabling and Grounding 331
  77. 9.10 Commissioning 332
  78. 9.11 Maintenance, Repair and Analysis of Hazardous Events 333
  79. 9.12 Decommission and Disposal 335
  80. 9.13 Electrical Safety, Environmental Conditions and EMC 336
  81. 10| CONNECTION DIAGRAMS 337
  82. 10.1 SPD Modular Drive with FM7 Asynchronous Spindle Motor 338
  83. 10.2 AXD Modular Drive with FKM Synchronous Axis Servomotor 339
  84. 10.3 AXD Modular Drive with FXM Synchronous Axis Servomotor 339
  85. 10.4 AXD 2.50-S0-0-B-L Modular Drive with Linear Motor 340
  86. 10.5 SCD Compact Drive with FM7 Asynchronous Spindle Motor 341
  87. 10.6 ACD Compact Drive with FKM Synchronous Axis Servomotor 342
  88. 10.7 ACD Compact Drive with FXM Synchronous Axis Servomotor 343
  89. 10.8 ACD 1.25-S0-0-B-L Compact Drive with Linear Motor 344
  90. 10.9 Electrical Cabinet. Diagrams 345
  91. 10.10 Diagrams with a PS-33-L Main Power Supply 351
  92. 10.11 Diagrams with a PS-65A Main Power Supply 353
  93. 10.12 Diagrams with a PS-25B4 Main Power Supply 355
  94. 10.13 Diagrams with a XPS Main Power Supply 357
  95. 10.14 Diagrams with an RPS Main Power Supply 359
  96. 10.15 ACD/SCD Compact System Diagrams, SERCOS II Connection 361
  97. 10.16 ACD/SCD Compact System Diagrams, CAN Connection 364
  98. 10.17 AXD/SCD Mixed System Diagrams, SERCOS II Connection 366
  99. 10.18 AXD/SCD diagrams of a mixed system, CAN connection 367
  100. 10.19 Holding Brake Connection Diagram 369
  101. 10.20 On-the-fly Start/Delta Connection switching on FM7 Spindles, E03|HS3 Series 370
  102. 11| DIMENSIONS 371
  103. 11.1 Main Power Supplies 372
  104. 11.2 Auxiliary Power Supply 380
  105. 11.3 Modular Drives 381
  106. 11.4 Compact Drives 387
  107. 11.5 Bus Protection Module, BPM 390
  108. 11.6 Capacitor Module, CM-1.75 391
  109. 11.7 Mains Filters 392
  110. 11.8 XPS CHOKES 394
  111. 11.9 RPS CHOKES 395
  112. 11.10 External Braking Resistors 396
  113. 11.11 External Thermostat 398
  114. 12| SALES MODELS 399
  115. 12.1 Synchronous Servomotors 400
  116. 12.2 Asynchronous Motors 402
  117. 12.3 Modular Drives 403
  118. 12.4 Compact Drives 404
  119. 12.5 Positioning Drives 405
  120. 12.6 Power Supplies 406
  121. 12.7 Auxiliary Units 407
  122. 12.8 Cables 408
  123. 12.9 Order Example 410
  124. 12.10 Unit Identification 411
  125. 13| COMPATIBILITY 413
  126. 13.1 Mains Voltage 413
  127. 13.2 Compatibility 413
  128. 13.3 Module Replacement 414
  129. 13.4 VECON Board 414
  130. 13.5 VECON-2 Board 414
  131. 13.6 VECON-3 Board 415
  132. 13.7 VECON-4 Board 415
  133. 13.8 Boot for VECON-2 415
  134. 13.9 Boot for VECON-3 415
  135. 13.10 Boot for VECON-4 415
  136. 13.11 SERCOS Card (16 MBd) 415
  137. 13.12 CAN Board 416
  138. 13.13 CAPMOTOR-x Boards 416
  139. 13.14 VECON-x Boards 416
  140. 13.15 Feedback Type and CAPMOTOR-2 Board 417
  141. 13.16 Recognizing RPS Power Supplies 417
  142. 13.17 APS-24 Auxiliary Power Supply with PS, XPS or RPS 417
  143. 13.18 Power Supplies Compatible with FM9 Motors 417
  144. 13.19 AXD...- L Drives at 200-240 Vac 417
  145. 13.20 ACD/SCD...- L Drives at 200-240 Vac 417
  146. 13.21 AXD/ACD Drive GAP CTRL Board 418
  147. 13.22 Transfer of «*.mot» Files. Motor Table 418

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